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        EESemi.com Forum Archives 
		
		Causes of 
		Lifted Ball Bonds 
                       
        
        
        
        
        
                
        
        
              
		       
         
        
        
        
        
        
        
        
        
        
        
        
        
		Bond lifting is a common problem in the
		wirebonding process of semiconductor 
		manufacturing. 
		Bond lifting can be caused by a multitude of factors, ranging from 
		contamination of the bond pads to improper wirebonding equipment set-up. 
		Below is an archived forum thread discussing the common causes of lifted 
		ball bonds. 
		
             
        
		
			
				
				
					
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						Posted by Happy: Mon 
						Mar 19, 2007 9:01 pm    Post 
						subject: Lifted Ball at Pad  | 
					 
					
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						Hi! Is there anybody who can 
						advise me what are the causes of the lifted ball at Pad. 
						We have received some units from our customer and FA 
						result after SEM shows that there is not enough adhesion 
						of the AU ball and the metallization. EDX shows no 
						anomaly. Machine parameters used during the lot 
						processing are okay. Thanks for any advise who can give 
						me.  | 
					 
				 
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						Posted by Spider-boy 
						300: Tue May 22, 2007 12:07 pm   
						 Post subject:   | 
					 
					
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						There are many causes of Lifted 
						Bond on Pad.  
						 
						When its material related this type of occurence may be 
						attributed to the quality of the bond pad's surface. 
						Some pads may be inherently contaminated during 
						fabrication, and some may have accumulated Si dust 
						during wafer saw, and was not completely cleaned during 
						its washing process, but since EDX shows no problem 
						material issue is definitely out of the question.  
						 
						LBOP can also be caused improper set-up. Machine factors 
						such as improper USG calibration,wrong Heater block 
						temperature,wrong bonding tool used are some of the 
						factors which can cause LBOP. Correct parameter setting 
						must also be ensured during set-up. You can also try to 
						check the process history, machine log and system log 
						for any errors and downtime encountered during the time 
						of the processing.  
						 
						I know that my reply was quite off timing for I just 
						registered recently, but I hope these may help you in 
						the future.  | 
					 
				 
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						Posted by Paulpang: 
						Thu Jun 07, 2007 9:34 pm   
						 Post subject: Re: Lifted Ball at Pad  | 
					 
					
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						Is there any TODD before 
						destructive analysis ?  | 
					 
				 
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						Posted by wbshall: Sat 
						Aug 25, 2007 11:07 am    Post 
						subject: added querry regarding NSOP from Happy  | 
					 
					
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						Would like to add querry besides 
						"Happy" concern Regarding NSOP.  
						 
						I've sent some samples for EDX and found element of 
						Fluorine, would this element cause a lifted ball on pad. 
						Also would to like to ask if there are some presence of 
						contaminants on pad, would it be able to quantify the 
						amount of contaminants to say cannot bond or can bond. 
						Plasma cleaning though wouldn't help much as per 
						observation.  
						 
						Thanks!  
						WbShall  | 
					 
				 
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